Koehler Home Services

Custom Hutch Build
Cut & Materials List

102" W × 96" H | Pine Base Build | Heather Estrada
Pine — Sheet goods ~$55/sheet · Dimensional ~$2.50/lf · Paint-grade friendly
1 — Base Carcass (72" center) ~36" H × 72" W × 16" D
Paint-grade plywood for sides, top, bottom, and shelf. Face frame in solid wood.
PartDimensionsQtyMaterialNotes
Side panels 16" × 36" 2 sheet 3/4" ply
Top / bottom panels 16" × 70.5" 2 sheet 3/4" ply, dadoed into sides
Center divider 15.25" × 34.5" 1 sheet Splits base into two bays
Drawer divider shelves 15.25" × 34.5" 2 sheet One per bay, supports drawer stack
Back panel 36" × 71" 1 sheet 1/4" ply or beadboard panel
Face frame — stiles (vertical) 1.5" × 36" 4 solid Outer + center stiles
Face frame — rails (horizontal) 1.5" × 33" 6 solid Top, bottom, mid-rail per bay
Toe kick 3.5" × 70" 1 solid Recessed 3"
2 — Doors & Drawers 4 doors + 4 drawers
PartDimensionsQtyMaterialNotes
Cabinet door panels ~15" × 18" 4 sheet Beadboard face or raised panel; size to opening minus reveal
Drawer fronts ~15" × 5" 4 solid Paint-grade solid, match face frame
Drawer boxes — front/back 12" × 4" 8 sheet 1/2" ply or Baltic birch box
Drawer boxes — sides 14" × 4" 8 sheet Sized to glide depth
Drawer box bottoms 12" × 14" 4 sheet 1/4" ply, dadoed in
Drawer glides (pairs) 14" soft-close 4 pr hardware Blum or equiv.
Door hinges (pairs) concealed euro 4 pr hardware Soft-close recommended
Pulls / knobs — 8 hardware Client choice — budget $5-15 ea
3 — Countertop / Work Surface 72" W × 16" D
PartDimensionsQtyMaterialNotes
Top slab 16" × 72" 1 sheet 3/4" ply, paint-grade
Edge banding / nosing 1.5" × 72" 1 solid Glued solid front edge for clean paint line
4 — Upper Hutch (center 72") ~60" H × 72" W × 10" D
Sits on countertop, open shelving with beadboard back. Mug rail / hooks at mid-height.
PartDimensionsQtyMaterialNotes
Side panels 10" × 60" 2 sheet 3/4" ply
Top panel 10" × 70.5" 1 sheet 3/4" ply
Fixed shelves 9.25" × 70.5" 3 sheet Upper, mid, and lower open shelf
Vertical center divider 9.25" × 36" 1 sheet Divides upper open display section
Beadboard back 60" × 71" 1 sheet 1/4" beadboard panel — may need 2 sheets seamed
Face frame stiles 1.5" × 60" 2 solid Outer edges
Face frame rails 1.5" × 33" 4 solid Top, bottom, and 2 interior
Crown / top molding 3.5" × 80" 1 solid Returns on sides too — buy ~10lf
Mug rail dowel or strip 1" × 70" 1 solid Horizontal at mid-height for cup hooks
Cup hooks — 8–10 hardware Screw-in style, matte black
5 — Plate Rack Towers (×2) 15" W × 96" H × 5" D each | 6 slots per tower
Full height. Plate slots need 14"×14" clear interior. Quantities below are per tower — double for both.
PartDimensions (per tower)Qty ×2MaterialNotes
Side panels 5" × 96" 4 sheet 3/4" ply ripped to 5"
Slot divider shelves 4.25" × 13.5" 14 sheet 7 per tower (6 slots = 7 dividers)
Top / bottom caps 5" × 15" 4 sheet Close off top and bottom of tower
Back panel per tower 96" × 14" 2 sheet 1/4" ply or beadboard strip
Plate lip / retaining strip 0.75" × 13.5" 12 solid 6 per tower, front edge of each slot — keeps plates from falling forward
Face trim — stiles 1.5" × 96" 4 solid Front face of each tower, outer edges
6 — Hardware & Consumables Misc
ItemQtyEst. CostNotes
Drawer glides (14" soft-close pairs) 4 pr $50–70 Blum, KV, or equiv.
Cabinet door hinges (soft-close pairs) 4 pr $30–50 Concealed euro style
Pulls / knobs (doors + drawers) 8 $40–120 Client's choice — matte black shown
Cup hooks (matte black) 8–10 $10–20 Screw-in
Pocket screws, brad nails, wood glue — $25–40 Consumables
Sandpaper, wood filler, primer — $30–50 Paint prep
Paint (solid black, quarts/gallons) ~2 gal $60–90 SW or BM cabinet enamel recommended
Estimated Material Cost
Sheet goods (3/4" ply — 5 sheets optimized cut plan) $262–303
↳ Pine-compatible paint-grade @ ~$55/sheet
1/4" sheet goods (beadboard + drawer bottoms — 4 sheets) $112–120
Dimensional / solid wood (~60 linear ft) $150–200
↳ Pine 1×4, 1×6 @ ~$2.50/lf
Hardware & consumables $245–390
Total Materials (one hutch) $790–963
Labor (build + finish + install) 50 hrs @ $35/hr
↳ Introductory rate for first build — fixed quote $1,750
Quote Price — Heather Estrada $2,540

Materials estimated at New Braunfels / San Antonio market pricing using optimized cut plan (5 sheets 3/4" ply). Verify current lumber costs before purchasing. Quote of $2,540 is fixed price for this build. Daughter's hutch will be quoted separately (different species, stained dark — no batch pricing applied).

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